PedalSense: authentic pedal feel without a full brake system

PedalSense: authentic pedal feel without a full brake system

Replicating realistic pedal feel requires precise control of brake system in simulation.

However, installing a full hydraulic brake system in a cockpit is limited by:

  • Constrained space: full hydraulic systems occupy excessive volume in dynamic simulators
  • Mechanical complexity: modifying pedal characteristics requires extensive disassembly

The adoption of PedalSense enables:

  • Remote integration of the brake system: externalized and controlled via a dedicated brake rig, reproducing full system dynamics without installing the complete hardware
  • Software-based emulation of brake system
  • Line pressure modulation with an electro-hydraulic piston, delivering a realistic and adjustable pedal feel in relation to the applied force

Defining features

  • Active actuation → electronically controlled system, with precise tuning of pedal characteristic
  • Fast adjustment → replicate different vehicle brake characteristics instantly
  • Compact design → fits static and dynamic cockpits

Key applications

  • HiL simulation → accurate replication of pedal feel
  • Brake tuning → optimize force-travel for new vehicle development
  • Fault injection → assess driver response to failures
  • Sensitivity analysis → evaluate pedal feel across different vehicle configuration and brake architecture